Volvo G960 Motor Grader Service Repair Manual

✅ Contents – Volvo G960 Service Repair Manual

✅ General Information

• Safety instructions
• Specifications and technical data
• Torque values and tightening sequences

✅ Engine System (D7E/Volvo)

• Engine removal and installation
• Cooling system service
• Fuel system, turbocharger, and air intake
• Engine diagnostics and compression testing

✅ Transmission and Drivetrain

• PowerShift transmission service
• Gearbox diagnostics
• Differential and rear axle overhaul
• Final drive inspection

✅ Hydraulic System

• Pump, valve, and cylinder servicing
• Blade lift and articulation circuits
• Pressure checks and system bleeding
• Steering and brake hydraulics

✅ Electrical System

• Wiring diagrams
• Sensor, switch, and relay replacement
• Charging and starting systems
• Cab instrument panel diagnostics

✅ Frame, Blade & Structural Components

• Articulation joint service
• Circle and moldboard repairs
• Frame crack inspection
• Blade lift arms and cylinders

✅ Cab & Controls

• HVAC unit service
• Seat and control lever adjustments
• Joystick calibration
• Display and monitor replacement

✅ Troubleshooting and Diagnostics

• Error code retrieval
• Engine, hydraulic, and electrical fault diagnosis
• Symptom-based troubleshooting
• Diagnostic tools usage

✅ Maintenance Schedule

• Recommended service intervals
• Greasing and lubrication chart
• Filter replacement guide
• Fluid specifications

This VOLVO G960  service manual contains easy-to-read text sections with high quality diagrams and instructions. They are specially written for the functioning and the experienced mechanic. With step-by-step instructions and very detailed exploded views, diagrams show you how to carry out the required job correctly and efficiently. VOLVO G960 Service Repair Manual PDF handles every single detail of your machine and includes step-by-step instructions based on the complete disassembly of the machine.

Volvo G960 Motor  Service Repair Manual