Hitachi EX3600-5 Excavator Repair Manual

The Hitachi EX3600-5 Excavator Service Repair Manual is an essential tool for operators, technicians, and maintenance teams working with the EX3600-5 model. This comprehensive manual provides detailed guidance on operation, handling, lubrication, maintenance, checking, and adjustment procedures to keep your excavator running efficiently. Following these instructions ensures the machine’s peak performance and longevity, reducing downtime and repair costs.

Complete Guide for Optimal Maintenance

• Engine
• Engine Radiator
• Intercooler
• Fan Motor x 4
• Air Filter x 4
• Hydraulic pump x 8 High-Pressure Strainer x 8 Battery Unit
• Engine-Pump Bulkhead Muffler
• Swing Device x 4
• Control Valve x 4
• Center Joint
• Hydraulic Oil Tank
• Fuel Tank

🛠️ General Information

Covers important preliminary data to safely and correctly use the manual and service the machine.

• Model identification and serial number location
• Safety precautions and symbols
• Specifications and torque chart
• Recommended tools and lifting methods

🧯 Hydraulic System

Provides service instructions for the core system powering all excavator functions.

• Hydraulic circuit diagrams
• Pump disassembly and performance testing
• Control valve and actuator overhaul
• Cylinder inspection and seal replacement

🔌 Electrical System

Outlines the complete wiring layout and diagnostic strategies.

• Electrical schematics and harness routing
• Battery and starter motor check
• Monitor system diagnostics
• Sensor locations and testing procedures