Caterpillar Cat TH255 Telehandler Repair Manual
The Caterpillar Cat TH255 Telehandler is a versatile machine used in construction, agriculture, and various material handling applications. Proper maintenance is crucial to ensure its reliable performance and longevity. Here are some general guidelines for maintaining the Cat TH255 Telehandler:
S/N Covered:
S/N TBS00100 & After
Manual Contents:
Section 1 Safety Practices
Section 2 General Information and Specifications
Section 3 Boom
Section 4 Cab and Covers
Section 5 Axles, Drive Shafts, Wheels and Tires
Section 6 Transmission
Section 7 Engine
Section 8 Hydraulic System
Section 9 Electrical System
Disassembly/Assembly Manual Axle:
Section 1 Safety Practices
Section 2 General Information and Specifications
Section 3 Reduction Gear – Disassembly/Assembly/Adjustment
Section 4 Brake – Assembly/Disassembly
Section 5 Planetary Reduction/Steering Case – Disassembly/Assembly
Section 6 Differential – Disassembly/Assembly
Section 7 Bevel Pinion – Disassembly/Assembly
Section 8 Differential Ring and Pinion Adjusting
Section 9 Steering Cylinder – Disassembly/Assembly
Section 10 Swinging Support – Disassembly/Assembly
Section 11 Special Tools
Disassembly and Assembly Manual Hydrostatic Transmission Pump:
Section 1 Safety Practices
Section 2 Hydrostatic Transmission Pump – Servicing
Caterpillar Cat TH255 Telehandler Service Manual
1. Regular Inspections: Conduct routine inspections of the telehandler, including the chassis, boom, hydraulic system, tires, and safety features. Look for signs of wear, damage, or fluid leaks. Address any issues promptly to prevent further damage or accidents.
2. Lubrication: Follow the manufacturer’s recommendations for lubrication intervals and use the specified lubricants. Regularly grease all pivot points, bearings, and other components as per the maintenance schedule. This helps reduce friction and wear, ensuring smooth operation.
3. Fluid Checks: Regularly check and maintain the fluid levels of engine oil, hydraulic fluid, coolant, and transmission fluid. Follow the manufacturer’s guidelines for proper fluid types and intervals for changes. Ensure that the fluids are clean and free from contaminants.
4. Filter Replacement: Replace filters, such as oil filters, fuel filters, and air filters, as recommended by Caterpillar. Clogged or dirty filters can affect the performance and efficiency of the telehandler. Regularly inspect and clean or replace filters to maintain optimal operation.
5. Tire Maintenance: Inspect the tires for signs of wear, damage, or improper inflation. Maintain proper tire pressure and ensure that the tires have adequate tread depth. Rotate and replace tires as necessary to ensure even wear and maximize tire life.
6. Hydraulic System: Monitor the hydraulic system for any leaks, abnormal noises, or reduced performance. Check hydraulic hoses, fittings, and seals for signs of wear or damage. Repair or replace any faulty components to prevent system failures or accidents.
7. Operator Training: Provide proper training to operators to ensure they understand the correct operation and safety procedures for the telehandler. Proper operation minimizes the risk of accidents and reduces unnecessary stress on the machine.
8. Service by Authorized Technicians: When significant maintenance or repairs are required, it is recommended to seek the assistance of authorized Caterpillar technicians or service centers. They have the expertise and access to genuine Caterpillar parts to ensure proper service and repair of the telehandler.
It’s important to note that these are general maintenance guidelines, and the specific maintenance requirements may vary based on factors such as operating conditions, hours of use, and environmental factors. Refer to the Caterpillar Cat TH255 Telehandler’s owner’s manual and maintenance guide for detailed instructions and recommendations specific to your machine.
Caterpillar Cat TH255 Telehandler Repair Manual