Hitachi EX1200-5d Excavator Workshop Service Pdf Manual.

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Hitachi EX1200-5d Excavator Service Manual has easy to read sections of text with top diagrams and instructions Quality. They are specially written for the do it works, as well as the experienced mechanic. HITACHI EX1200-5d EXCAVATOR Service Repair Manual PDF covers every single detail on your computer and provides step-by-step instructions on the basis of the complete disassembly of the machine.

Boom and arm are all-welded, low-stress, high-tensile strength steel full-box section design. Efficient, automatic level crowding achieved by one-lever control because parallel link mechanism keeps the bucket digging angle constant, and level cylinder circuit maintains the bucket height constant (Auto-Leveling Crowd Mechanism).
Dual-support-type boom/arm/bucket pin linkage Double lip pin seals plus O-ring with protector ring at arm top.

Hitachi EX1200-5d Excavator Workshop Service Pdf Manual

Tractor-type undercarriage. Bolt linkage for side frame assures durability. Heavy-duty track frame of all-welded, stress-relieved structure. Top-grade materials used for toughness. Lifetime-lubricated induction-hardened track rollers, idlers and sprockets with floating seals. Track shoes of cast steel with double grousers. Double strut reinforced track links with track guards. Hydraulic (grease) track adjusters with shock absorbing recoil springs.

Hitachi EX1200-5d Excavator Workshop Service Pdf Manual

Workshop Manual: Main Pump (WSDMPDE17F2)
Workshop Manual (W18FE00)

Table of Contents:

• GENERAL INFORMATION
  Precautions for Disassembling and Assembling
  Tightening
  UPPERSTRUCTURE
  Cab
  Counterweight
  Pump Device
  Control Valve
  Swing Device
  Pilot Valve
  Pilot Shut-off Valve
  Shockless Valve
  Solenoid Valve
  Signal Control Valve
  Oil Cooler Fan Motor
• UNDERCARRIAGE
  Swing Bearing
  Travel Device
  Center Joint
  Track Adjuster
  Front Idler
  Upper And Lower Roller
  Track
  FRONT ATTACHMENT
• Front Attachment
  Cylinder
  Bushing and Point

• Transmission (WSDPDE17F1)
  Transmission (WSDTDE17F1)

• Swing Motor (WSDSME17F2)
• Troubleshooting
• * OPERATIONAL PERFORMANCE TEST
• Introduction
• Standard
• Engine Test
• Excavator Test
• Component Test
• TROUBLESHOOTING
• General
• Cross Reference Table
• Component Layout
• Troubleshooting A more..
• Electrical System Inspection

Maintenance Manual: Recomended Service Program (KO27600)
INTRODUCTION
MAJOR COMPONENTS PREVENTIVE SERVICE SCHEDULE
HITACHE SCHEDULED DIAGNOSTIC SERVICE
CHECK LISTS FOR PERFORMANCE AND COMPONENTS
RECOMMENDATION OF PREVENTIVE SERVICE TO CUSTOMER
RECOMMENDED PARTS CATALOG FOR PREVENTIVE SERVICE

• Operational Principle Manual (TO18FE01)
  SYSTEM
  Control System
  Hydraulic System
  Electrical System
  COMPONENT OPERATION
  Pump Device
  Swing Device
  Control Valve
  Pilot Valve
  Travel Device
  Signal Control Valve
  Other (Upperstructure)
  Other (Undercarriage)

• Operators Manual (EM18FEN11)
  INTRODUCTION
  INDEX
  MACHINE NUMBERS
  SAFETY
  SAFETY SIGNS
  COMPONENTS NAME
  GETTING ON / OFF THE MACHINE
  OPERATORS STATION
  BREAK-IN
  OPERATING THE ENGINE
  DRIVING THE MACHINE
  OPERATING THE MACHINE
  TRANSPORTING
  MAINTENANCE
  MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
  STORAGE
  TROUBLESHOOTING
  SPECIFICATIONS
  INDEX

Wiring Diagram (TT18FE01CIR)
EX1200-5D ELECTRICAL CIRCUIT DIAGRAM
EX1200-5D CONNECTORS
EX1200-5D HYDRAULIC CIRCUIT DIAGRAM (BACKHOE)
EX1200-5D HYDRAULIC CIRCUIT DIAGRAM (LOADING SHOVEL)

Assembly Manual (KO26900_POD)
Foreword
Precautions
Workers plan (Loader front)
2′. Workers plan (Backhoe front)

Parts check

Preparations (Loader front)
Preparations (Backhoe front)

Machines, apparatus, tools, and materials necessary for assembly
ASSEMBLY OF UPPERSTRUCTURE
MOUNTING PROCEDURE FOR LOADER FRONT-END ATTACHMENT
MOUNTING PROCEDURE FOR BACKHOE FRONT-END ATTACHMENT
CHECKS & PERFORMANCE STANDARDS

Check after completing of assembly

Checking machine performance
BACK COVER

Check Sheets: UT Inspection (Backhoe Front) (KO274BE00)
INTRODUCTION
DISTRIBUTION OF THE INSPECTION SHEET
DEFINITION OF THE DEFECT LENGTH IN ULTRA-SONIC
INSPECTION PROCEDURE
EVALUATION OF DEFECT HEIGHT (H)BY DISTANCE CORRECTION TECHNIQUE AT INTERNAL BULKHEAD
ULTRA-SONIC EXAMINATION REPORT FOR THE STRUCTURE
Track Frame
Loader Boom
Loader Arm

Check Sheets: Monthly Maintenance (KO27200)

Check Sheets: Daily and Weekly Maintenance (KO27100)
Format: PDF, 5 pages
Language: English

Check Sheets: Completed Assembly (KO27000)

Check Sheets: Visual Inspection (Loader Front) (KO275L00)

Check Sheets: Visual Inspection (Bachkhoe Front) (KO275BE00)