Hyundai 30 d 7e forklift truck service repair manual

Service Repair Manual Covers:
SECTION 1
GENERAL
Group 1 Safety Hints
Group 2 Specifications
Group 3 Periodic replacement
SECTION 2
REMOVAL AND INSTALLATION OF UNITUNCTION
Group 1 Structure
Group 2 Removal and installation of unit
SECTION 3
POWER TRAIN SYSTEM
OLD Transmission and drive axle
Group 1 Structure and Operation
Group 2 Troubleshooting
Group 3 Disassembly and assembly
NEW Transmission and drive axle
Group 1 Structure and Operation
Group 2 Troubleshooting
Group 3 Disassembly and assembly
SECTION 4
BRAKE SYSTEM
Group 1 Structure and function
Group 2 Operational checks and troubleshooting
Group 3 Test and adjustment
SECTION 5
STEERING SYSTEM
Group 1 Structure and function
Group 2 Operational checks and troubleshooting
Group 3 Disassembly and assembly
SECTION 6
HYDRAULIC SYSTEM
Group 1 Structure and function
Group 2 Operational checks and troubleshooting
Group 3 Disassembly and assembly
SECTION 7
ELECTRIC SYSTEM
Group 1 Component location
Group 2 Electrical circuit
Group 3 Component specification
Group 4 Connector destination
Group 5 Troubleshooting
SECTION 8
MAST
Group 1 Structure
Group 2 Operational checks and troubleshooting
Group 3 Adjustment
Group 4 Removal and installation
✅ General Information
This introductory section provides essential background for using the manual effectively. It includes:
- Model Identification and serial number location
- Safety precautions when operating and repairing the 30D-7E forklift
- Standardized torque values
- List of abbreviations and units of measurement
This section ensures that technicians understand the model’s specifications and follow safety procedures before performing any repair.
✅ Maintenance Procedures
This section outlines periodic maintenance tasks and service intervals based on operating hours. Tasks include:
- Engine oil and filter replacement
- Transmission fluid checks
- Air cleaner element replacement
- Battery inspection
- Cooling system inspection
Each task includes illustrated procedures, tools required, and time estimates.
✅ Brake System
Explains servicing of both the main braking system and the parking brake:
- Parking brake cable adjustment
Brake pedal linkage adjustment
Hydraulic brake line bleeding
Master cylinder inspection