Wacker Neuson TH412 Telehandler Operators Manual

Wacker Neuson TH412 Telehandler Operators Manual

Wacker Neuson TH412 Telehandler Operators Manual

This Wacker Neuson TH412 Operator’s Manual describes how to operate and perform maintenance on the machine. It provides operating and maintenance personnel with the necessary knowledge of the machine’s functional.

characteristics to ensure safe handling, correct maintenance, inspection and cleaning, and to ensure that the technical safety regulations for the machine are complied with Your own safety, as well as the safety of others, depends to a great extent on how the machine is moved and operated.

Therefore, carefully read and understand this Operator’s Manual prior to the first drive. By reading the Operator’s Manual, the operator familiarizes himself more quickly with the machine, and uses it more safely and efficiently.

If required, the user/owner of the machine must supplement the Operator’s Manual with instructions and
regulations regarding environmental protection and national accident prevention regulations.

Operational safety and readiness of the machine do not only depend on the operator’s skill, but also on maintenance and servicing of the machine. This is why regular maintenance and servicing is absolutely necessary. Please refer to “Cleaning and maintenance”

Wacker Neuson TH412 Telehandler Operators

Table of contents
1 Preface
1.1 Operator’s Manual 1-1
1.2 Warranty and liability . 1-6
2 Safety
2.1 Safety symbols and signal words . 2-1
2.2 Qualification of operating personnel 2-2
2.3 Conduct 2-4
2.4 Operation 2-5
2.5 Lifting gear applications 2-10
2.6 Trailer operation 2-12
2.7 Attachment operation.. 2-13
2.8 Towing, loading and transporting 2-15
2.9 Maintenance 2-18
2.10 Measures for avoiding risks. 2-21
3 Introduction
3.1 Machine overview . 3-1
3.2 Brief description of the machine . 3-3
3.3 Information and regulations on use 3-7
3.4 Labels 3-10
4 Putting into operation
4.1 Cabin/control stand 4-1
4.2 Overview of control elements . 4-15
4.3 Indicator lights and warning lights (overview) . 4-24
4.4 Preparations 4-36
4.5 Starting and stopping the engine 4-45
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I-2 BA TH412 * 02/2016 * BAT4512_en_us_052015IVZ.fm
I Table of contents
5 Operation
5.1 Steering system .. 5-1
5.2 Accelerator actuation . 5-2
5.3 Brake . 5-3
5.4 Travel operation.. 5-5
5.5 Differential lock (option) 5-14
5.6 Lights/signaling system. 5-15
5.7 Wiper/washer system (option) 5-22
5.8 Heating, ventilation and air conditioning system 5-23
5.9 Operating hydraulics 5-25
5.10 Attachments 5-60
5.11 Work operation . 5-71
5.12 Emergency lowering 5-94
5.13 Options 5-97
5.14 Putting out of operation/back into operation . 5-126
5.15 Permanently putting out of operation 5-128
6 Transportation
6.1 Towing the machine 6-1
6.2 Loading the machine . 6-5
6.3 Transporting the machine 6-11
7 Maintenance
7.1 Information on maintenance 7-1
7.2 Maintenance overview .. 7-6
7.3 Fluids and lubricants 7-23
7.4 Maintenance accesses . 7-24
7.5 Cleaning and maintenance 7-25
7.6 Lubrication work 7-28
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BA TH412 * 02/2016 * BAT4512_en_us_052015IVZ.fm I-3
7.7 Fuel system 7-29
7.8 Engine lubrication system 7-34
7.9 Cooling system . 7-37
7.10 Air filter 7-42
7.11 V-belt/toothed belt 7-47
7.12 Hydraulic system 7-50
7.13 Electrical system. 7-55
7.14 Heating, ventilation and air conditioning system 7-64
7.15 Washer system . 7-64
7.16 Axles/traveling drive. 7-66
7.17 Braking system . 7-68
7.18 Tires/tracks 7-69
7.19 Maintenance and servicing work on attachments. 7-72
7.20 Maintenance of options. 7-73
8 Malfunctions
8.1 Malfunctions, causes, remedies . 8-1
9 Technical data
9.1 Models and trade names 9-1
9.2 Engine 9-1
9.3 Axles/traveling drive 9-2
9.4 Brakes 9-2
9.5 Tires/tracks .. 9-3
9.6 Steering system .. 9-3
9.7 Operating hydraulics 9-3
9.8 Electrical system. 9-5
9.9 Tightening torques 9-7
9.10 Coolant 9-8
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I Table of contents
9.11 Noise emissions.. 9-9
9.12 Vibration 9-10
9.13 Weights 9-12
9.14 Dimensions 9-14

Wacker Neuson TH412 Telehandler Operators Manual
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Wacker Neuson TH412 Telehandler Operators Manual