Volvo L45g Wheel Loader Workshop Service Repair Manual

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Volvo L45g Wheel Loader Workshop Service Repair Manual

Volvo Excavator

Volvo L45g Wheel Loader Workshop Repair Manual

Table of Contents: L45G Service Information

1. General Information

  • Complete Machine Description
  • Specifications
  • Transport, Storage, and Operating Instructions
  • Standard Times
  • Tools
  • Standard Parts
  • Service Fluids (Lubricants, Fuel, Other)

2. Service Procedures

  • General Service Information (Common 171–179)
  • Arrival Inspections & Delivery Service
  • Maintenance
  • Emergency Measures
  • Safety Equipment

3. Engine & Related Systems

  • Engine & Mounting Overview
  • Engine Installation & Functional Description
  • Cylinder Block & Crankcase Ventilation
  • Valve Mechanism
  • Engine Mounting Components
  • Lubricating System
    • General Lubricating Info (Common 221–224)
    • Oil Pump & Lines
  • Fuel System
    • General Fuel Info (Common 233–238)
    • Fuel Pump, Filter & Strainer
    • Fuel Tank & Filling Pump
    • Injector & Delivery Pipe
  • Intake & Exhaust System
    • General Info (Common 251–258)
    • Catalytic Converter & Emission Control
    • Turbocharger
  • Cooling System
    • General Cooling Info (Common 261–269)
    • Coolant Pump & Thermostat
    • Fan, Shroud & Coupling
  • Miscellaneous Engine Systems
    • EGR (Exhaust Gas Recirculation)

4. Electrical & Information Systems

  • Electrical System Overview
  • Vehicle Software & Documentation
  • Fault Tracing & Diagnostics
  • Battery & Energy Storage
    • Battery Mounting Parts
  • Charging & Starting Systems
    • Alternator & Drive
    • Starter Motor & Solenoid
    • Electric Air Pre-heater (Excluding Element)
  • Lighting System
    • General Lighting (Common 351–356)
  • Other Electrical Equipment
    • General Components (Common 361–367)
    • Switches & Connectors
    • Automatic Control & Blocking Functions
  • Cabling & Fuse Management
    • Cables, Fuses, Relays (Common 371–379)
    • Battery Disconnector
  • Instrumentation & Warning Systems
    • General Info (Common 383–387)
    • Sensors, Monitoring & Warning Units
    • Display Units
  • Telematics Systems

5. Power Transmission

  • Power Transmission Overview (Common 410–436)
  • Transmission & Hydraulic Control
  • Hydrostatic Drive System
    • General Hydrostatic Drive (Common 441–443)
    • Hydraulic Motor & Operating System
    • Hydraulic Pump & Coupling
  • Propeller Shaft
  • Axles
    • General Axles Info (Common 461–468)
    • Front Axle
    • Rear Axle 1

6. Brake System

  • Brake System Overview
  • Wheel Brake System
    • General Wheel Brake (Common 511–519)
  • Hydraulic Brake System
    • General Info (Common 520–522)
    • Brake Accumulator & Hydraulic Pump
  • Parking Brake
    • General Parking Brake (Common 551–554)

7. Steering

  • Steering System Overview
  • Steering Assembly (Common 641–647)
  • Steering Wheel & Column
  • Hydraulic Steering Equipment
  • Supplementary Steering
  • Lever Steering Mechanism

8. Frame, Suspension & Wheels/Tracks

  • Frame & Track/Wheel System Overview
  • Frame Components
  • Counterweight
  • Frame Link & Bearings
  • Axle Suspension
  • Pivot Suspension
  • Wheels & Tracks
    • Wheels, Tyres, Hubs & Drums

9. Enclosure, Cab & Exterior

  • Machinery House & Cab Overview
  • Cab Structure
    • Cab (Naked) & Canopy
    • Cab Mounting
  • Engine Hood & Mudguards
    • Hood with Assembly Parts
    • Mudguards & Foot Steps
  • Exterior Trim & Glass
    • External Trim Parts
    • Glass & Sealing Mouldings
    • Openable Windows (Excludes Windshield)
  • Air Conditioning System
    • General A/C Info (Common 872–877)
    • Cooling Unit

10. Hydraulic, Digging & Miscellaneous Equipment

  • Working & Servo Hydraulics
    • General Info (Common 911–917)
    • Tank, Lines, Oil Cooling & Filter
    • Working Hydraulic Pump
    • Servo Hydraulic Components
  • Additional Hydraulic Equipment
  • Mechanical Equipment & Attachments
    • Mechanical & Hydraulic Quickfit Brackets
    • Automatic Lubrication System

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Volvo L45g Wheel Loader Workshop Service Repair Manual

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